Glass Warehouse Initiative – Creating Visibility in Receiving

By Dave Jesse, COO

I am excited to bring you the first post on our new BLI Blog.  This will be a place where we share resources on our core offerings, offer business best practices, and discuss industry trends.  Here you’ll find posts from employees across all areas of our business, including leadership, operations, sales, and marketing. The idea is to create a unique engagement format by providing great insight into our company and the logistics industry.

With that said, I’d like to utilize this first post to dive deeper into our Glass Warehouse Initiative.  Hopefully by now you’ve had a chance to read the announcement we distributed in November of last year (if not, click here).  The Glass Warehouse Initiative breaks down into three key areas of focus for Bonded Logistics – systems, technology, and data.  Each plays an integral part in creating visibility throughout our facilities, from receiving and shipping to physical inventories and returns to data analytics.  My focus for this post will be to discuss the first of these areas, receiving.
There are a lot of moving parts to ensure visibility in receiving.  But before it even starts, we go through a thorough and in depth onboarding process to get our clients set-up in our WMS (warehouse management system) powered by Cadre Technologies.  This process enables us to get a complete understanding of our client’s business requirements as well as makes sure any information we are sharing through EDI or any other means of communication is accurate and timely.  This is also when our clients gain access to our secure intranet site, Bonded Logistics Web Portal (BLI Web), for 24/7 real-time access to what’s going on with their products inside our facilities.

Visibility into our receiving process is immediate and in real-time when the shipment arrives at our receiving dock.  We get notification from our client informing us of what is coming as well as how it’s arriving (typically land or air freight).  As products are unloaded onto our receiving dock, they are checked in, counted, and prepared for storage.  We assign bar coded license plates called MU’s (movable units) that track the inventory throughout the warehouse.  We scan that label using RF guns linked to warehouse wifi, immediately making data available in our BLI Web portal.  Clients see in real-time what products we are receiving.  This helps them confirm the data is matching what they sent us.

Once the truck has been unloaded, the next step is to place all the product into storage in the warehouse.  We take into consideration many elements (weight, type, size) when determining a location, but the most important is velocity slotting.  This simply means we work together to rank your products by how quickly they turn (in and out); then group them together and put the faster moving one’s closest to our loading docks to increase productivity.  Once it is placed, the product is scanned again with the RF gun to confirm it’s placed in inventory.  These updates are made in real-time in our WMS and shared through EDI to our customer’s ERP systems.  Once our customer’s system sees the inventory, they have the ability to start sending orders our way.

The entire receiving process takes 24 hours or less to complete, and there are certain cases when we have the flexibility to turn it around in hours.  This can be especially important when customers have critical items that need to be shipped out as soon as possible, such as medical supplies to an ER unit in a hospital.  Our WMS alerts us to these orders on the loading dock and allows us to cross dock them without putting the items into storage.

The great benefits of visibility in receiving is the ability for our clients to have a place where they can see in real time what’s come in, where it’s located, and how much is available.  Accurate and timely information is crucial as client’s process orders as well as forecast for the upcoming quarter and year.

Does your logistics partner offer up this kind of visibility?  If not, reach out to us so we can discuss how we can help.

Bonded Pac Makes Facility Upgrades, Increases Investment in Steam Technology

upgradesCHARLOTTE, NC (February 11, 2016) – Bonded Pac, the contract packaging division of Bonded Logistics, announced today that it has made significant upgrades to its facility located in Charlotte, NC, to meet increasing customer demands. These comprise of improved mixing capabilities, the purchase of a second steam tunnel, and remodeling of the facility to improve workflow.

“Our customers are asking us more and more for ways to differentiate their products on the store shelves,” stated Jon Hayward, Vice President of Bonded Pac.  “Upgrades like these to our core competencies allow us to do just that, while reaffirming our commitment to get the job done in a cost effective way.”

The most significant upgrade Bonded Pac has made is the additional steam tunnel for flexible film application and sleeving.  Purchased from leading shrink sleeve systems manufacturer Tripack, the tunnel and 30-foot conveyor will focus on multi-packs and compliment their current set-up for bottle and can decorative sleeving.

“We realized when we built our first sleeve applicator and tunnel the unique capabilities of steam,” explained Hayward, who’s been at the helm of Bonded Pac since 2012.  “It presents a clean, pristine appearance and works well with odd shapes.  We have customers with high-end products that deserve the best packaging solution and only steam provides that.”

Bonded Pac has also purchased a stand-alone Paxton air knife and spyder manifold along with the steam tunnel to remove moisture so products are completely dry before packaging.  It anticipates making a permanent move from heat to steam sleeving over the coming months.  “Our platform going forward is steam vs. heat for any type of flexible film application or sleeving,” added Hayward.

Other upgrades to the facility included the purchase of additional equipment to blend liquid products for filling clients, allowing Pac to put products together faster using raw materials instead of relying on the customer for premade formulations.  In addition, an on-site testing lab has been built to ensure the products on the filling lines are kept to strict client standards.

To make all the upgrades come together, Bonded Pac had to remodel part of its 215,000 sq. ft. facility to make room for equipment and allow for better workflow and safety.  Improvements started at the beginning of January and will be complete by the end of February.